With the cost of electricity prices rises sharply and the implementation of the Climate Change Levy, British industry is facing huge challenges to reduce energy costs to remain competitive in the world markets. Compressed air is a vital energy source, which, until the introduction of the Climate Change Levy, its generation and wastage cost was rarely considered. Over 75% of compressed air costs over a 5 year period (including capital cost) is typically consumed in energy running costs. Compressed air equipment manufacturers now offer a wide range of energy saving products and services which will immediately reduce energy running costs and offer customers an attractive pay-back period. Compressors and Washers Ltd can offer you professional advice and support on the following innovative range of energy saving products:

Services

		DATA-LOGGING: Using the latest technology available, our logger-boxes will monitor up to 7 compressors every 5 seconds to provide you, via specialist software, with a comprehensive report on all aspects of your compressor system, such as compressed air usage, pressure graphs, daily/weekly generation costs, unload/off cycles, kw used etc. From this report, compressed air problems, including faults, can be highlighted and recommendations made for reducing energy costs.
		AIR LEAK DETECTION: Air leaks represent a total loss of energy resources and many systems air leaks represent over 30% of their continuous air demand. Many of these leaks can be found and easily fixed with regular maintenance. Many however are extremely difficult to find due to the background noise of the factory. An ultrasonic leak locator will detect the turbulence produced and provide a visual and sound signal back to the operator - see products below for prices: For example: A continual 4mm compressed air leak 24/7 at 7 bar will waste 38 cfm which would require a 7.5 kw compressor to produce which, at 6.5p/kwhr = £0.487/hr = £4,244/annum.

Products

		VARIABLE SPEED DRIVE COMPRESSORS/INVERTERS: Eliminating "off-load" running costs of fixed speed compressors, which are working below capacity in a varying demand, energy savings of up to 30% can be achieved.
		COMPRESSOR CONTROL SYSTEMS: Using "intelligent" controllers to select the correctly sized compressor or combination of compressors to run production to reduce "off-load" running costs. Allows the top line pressure band to be reduced by typically 5% in a cascade compressor system and offers timer controls for setting lower pressures for certain shifts, e.g. 4.2 bar for cleaning down period at 6-8pm. The Energair "Alert" system can offer many further benefits, such as remote monitoring and system adjustments from your PC, continuous data-logging with spreadsheet reporting, automatic dial out to the service engineer via a modem etc.
		"NO-LOSS" CONDENSATE DRAINS: Auto-drains and timed solenoid valves which expel compressed air to remove oil/water condensate from compressor systems also represent air wastage. "No-loss" drains use only internal air pressure to operate and payback is normally realised within 12 months of installation. Beko "no-loss" drains are available from £122.00 + VAT, depending on system size.
		"AIR SAVER" BALL VALVES: These timer controlled lever ball valves are designed to shut of your compressed air system at the end of the shift, eliminating all downstream leaks and allowing the installed compressors to shut down on save energy. They are typically installed after the systems air receiver in the compressor room or can effectively be used to shut down a particular production line, which stops at a specific time. There is also a manual override facility fitted just in case the timer fails. 1" Air-saver valve @ £94.41 + VAT 2" Air -saver valve @ £262.73 + VAT (Remote switching kits are available).
		ULTRASONIC AIR-LEAK DETECTOR: The Jorc "Locator" will help you find those expensive air leaks, offering you a visual and acoustic warning (via headphones). 1 x Jorc "Locator" air leak detection kit @ £790.00 + VAT
		CARBON TRUST INCENTIVE SCHEMES: The government is offering various incentives to encourage British Industry to save energy. The two main schemes relating to compressed air are detailed below: Enhanced Capital Allowance: A tax incentive scheme to encourage companies to invest in energy saving products. Interest-Free Loans: An interest -free loan scheme is available for companies investing in new energy-saving equipment -subject to eligibility. For full details on these schemes please log onto www.actionenergy.org.uk

Contact: for further information on compressed air energy saving products.